Forklifts are necessary in several warehouses and industrial sites. They make daily operations smoother and more efficient. But like any piece of machinery, they require proper maintenance. One of the most critical components to keep an eye on is the brakes. Malfunctioning forklift brakes can result in safety hazards, so recognising signs early can save you from costly repairs.
Signs of Forklift Brake Problems
Before jumping into fixes, let’s have a look at the signs that indicate your forklift brakes may be failing:
- Spongy soft brake pedal
- Squeaking or grinding noises
- Slow or weak braking response
- Burning smell
- Forklift pulling to one side
Forklift Brake Issues and Solutions
The common forklift brake problems and solutions are listed below:
Worn Brake Pads
Over time, brake pads wear down, reducing braking efficiency. If you notice excessive noise or reduced stopping power, check the thickness of the pads and replace them if needed.
Fix: Regularly inspect and replace brake pads before they wear down completely. Using high-quality replacements ensures longer durability.
Brake Fluid Leaks
A drop in hydraulic brake pressure could mean there’s a leak in the system. You might notice fluid under the forklift or experience spongy brakes.
Fix: Inspect all brake lines, cylinders, and seals for leaks. You need to replace any damaged components immediately.
Air in Brake Lines
If air gets trapped in the hydraulic system, it can lead to reduced brake pressure and poor performance.
Fix: Remove any air bubbles from the brake system, ensuring smooth brake operation.
Misaligned or Unadjusted Brakes
Uneven brake wear or pulling to one side can indicate improper brake adjustment.
Fix: You need to adjust the brakes as per the manufacturer’s guidelines. Regular servicing will help keep them in optimal condition.
To prevent forklift brake failures, stick to a regular maintenance schedule. Daily pre-shift checks, routine servicing, and prompt repairs will extend the lifespan of your brakes and keep your forklift safe.
At Jim Jack Services Ltd, we provide customised solutions for all your brake and clutch needs. We have been in this business for 30+ years and have catered to the needs of several clients. We are known for high-quality services with an unwavering focus on customer satisfaction. Contact us.